Product Details:
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Shape: | Sphere | Al2O3 Content: | 71-75% |
---|---|---|---|
SiO2 Content: | 9-20% | Bulk Density: | 1.95-2.06g/cm3 |
Sand: | Super Sand | Refractoriness: | 1790 Degree |
High Light: | AFS35 Ceramic Foundry Sand,AFS45 Ceramic Foundry Sand,AFS45 Bauxite Foundry Sand |
1. Ceramic Foundry Sand Introduction
Bauxite Foundry Sand (SuperSand) is a spherically shaped bauxite sand manufactured by melting bauxite in an Electric Arc Furnace followed by a proprietary spraying process. SuperSand beaded foundry sand provides a unique combination of spherical shape grain, chemistry, and physical properties that result in numerous performance advantages compared with other foundry sands. Our Ceramic Foundry Sand performs very well comparatively to Chromite, and Zircon sands and has replaced these sands and Silica sand in many foundry and casting applications. The grain surface is much smoother than other foundry sands, leading to better castings.
2. Ceramic Foundry Sand Specifications
Shape: Sphere
Angle Factor: ≤1.15
Bulk Density: 1.95-2.05 (g/cm3)
Refractoriness: ≥1790℃
Thermal expansion: 0.14% (10 minutes under 1000℃)
Main Chemical composition (typical value as following table):
Unit |
Al2O3 |
SiO2 |
Fe2O3 |
TiO2 |
CaO |
MgO |
K2O |
Na2O |
% |
75.37 |
17.72 |
2.15 |
3.23 |
0.43 |
0.35 |
0.33 |
0.08 |
3. Ceramic Foundry Sand General advantages
4. Ceramic Foundry Sand Particle Size Distribution
The particle size distribution can be custom-made according to any customer’s specific requirement.
Code |
1700 |
850 |
600 |
425 |
300 |
212 |
150 |
106 |
75 |
53 |
Pan |
|
20-40 |
|
15-40 |
30-55 |
15-35 |
≤3 |
|
|
|
|
|
|
15-25 |
30-50 |
|
≤10 |
25-45 |
35-55 |
5-15 |
≤5 |
≤2 |
|
|
|
|
25-29 |
40-70 |
|
|
≤10 |
25-45 |
20-40 |
5-25 |
≤7 |
≤5 |
|
|
|
35-39 |
40-100 |
|
|
≤3 |
10-25 |
25-40 |
25-45 |
10-25 |
≤10 |
≤5 |
|
|
45-55 |
50-100 |
|
|
|
≤10 |
10-30 |
30-50 |
15-35 |
≤15 |
≤5 |
≤2 |
≤1 |
55-65 |
50-140 |
|
|
|
≤8 |
10-25 |
20-45 |
20-45 |
5-20 |
≤7 |
≤2 |
≤1 |
60-70 |
70-140 |
|
|
|
|
≤10 |
10-25 |
25-45 |
15-35 |
≤15 |
≤5 |
≤2 |
75-85 |
100-200 |
|
|
|
|
|
≤3 |
10-35 |
35-55 |
15-35 |
≤10 |
≤5 |
95-115 |
140-270 |
|
|
|
|
|
|
≤5 |
5-25 |
40-60 |
25-40 |
≤15 |
155-175 |
6-20 |
LFC Casting Ceramsite |
|
5. Ceramic Foundry Sand Application Area and its advantage compare to traditional casting sand
Applications |
Grit Size |
AFS SIZE |
Foundry sand for Lost foam |
8-15#(10#)10-20#,20-30# |
AFS25-35 |
Filler sand |
30# |
|
No bake sand including furan resin /alkaline-phenolic resin molding and core making/ Pep set /Sodium-silicate bonded sand |
30-50#,40-70#,50-70#,70-140# |
AFS35-45,AFS25-35,AFS45-55, AFS55-65,AFS60-70,AFS70-80 |
Shell molding, resin coated sand casting |
50-100#,70-140#,100-200# |
AFS55-65,AFS60-70,AFS70-80, AFS95-110 |
Lost foam casting coating |
140-270#,-200# |
|
Molding sand alcohol-based coating |
-200# |
|
3D printing, precision casting, investment casting |
-140# |
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Contact Person: Jason Chen
Tel: 86-18603794999